Selection guide
Steel Wire Rope Cutting: Machine Choice and End Quality
Choose steel wire rope cutting equipment by rope construction, end restraint, tooling and measured cut qualityβnot diameter alone.
Read engineering guide βEngineering knowledge base
Wire and busbar processing, explained
Use these guides to define the material, choose an equipment architecture, diagnose defects and write an acceptance plan. Product specifications describe what a machine can be configured to do; sample trials confirm how your actual material behaves.
Machine process pillars
Wire cutting & stripping
Select by material construction, geometry and feed behavior.
Wire Cutting & Stripping machines βTerminal crimping
Match the terminal, applicator, wire and acceptance method.
Crimping & Connector Assembly machines βWire tinning & soldering
Control preparation, flux, heat, depth and dwell.
Tinning, Soldering & Welding machines βCable coiling
Choose by coil geometry, material handling and binding method.
Winding, Coiling & Binding machines βHarness taping
Match tape, branch geometry, overlap and operator handling.
Tape Wrapping machines βBusbar processing
Choose punching, shearing and bending capacity; plan tooling and sample acceptance.
Read the selection guide βCompare processes and check your application
Start with the decision you need to make. Compare working limits, setup and the evidence required for your material.
Compare process routes
Check a specific application
Inquiry-based analyses with requirements separated from trial results.
Compare a specific model
Published specifications help form a shortlist. Matched trials establish the result.
Selection guides
Choose the process architecture before comparing individual models.
Selection guide
Webbing and Tape Cutting: Cold, Hot Knife or Ultrasonic?
Compare cold, hot-knife and ultrasonic cutting for webbing and tape by fiber composition, edge finish, stretch, width and cut shape.
Read engineering guide βSelection guide
Wire Harness Manufacturing: From Drawing to Final Test
Plan wire harness production from the drawing: cutting, stripping, seals, crimping, housing insertion, taping and final electrical checks.
Read engineering guide βSelection guide
Two-Point Taping of Small Wire Coils: Check the Fixture Before the Machine
A small-coil taping application analysis: distinguish wire diameter from bundle size, check head clearance and define a two-band trial.
Read engineering guide βSelection guide
Spiral Cutting vs Rotary Cut-Off for Silicone Tube
A 5 mm silicone-tube inquiry shows why a rotating blade does not prove spiral-cut capability. Define the helix, support and sample acceptance.
Read engineering guide βSelection guide
How to Choose a Busbar Punching, Shearing and Bending Machine
Choose a copper busbar machine by operation-specific capacity, hole tooling, bend geometry and handling. Compare WM-9400 configurations and plan a sample trial.
Read engineering guide βSelection guide
WM-1215C vs Schleuniger UniStrip 2015: A Specification-Based Shortlist
Compare published pneumatic stripping limits for WM-1215C and UniStrip 2015, then identify what matched wire trials must establish before replacement.
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Busbar Machine Sample Trial and Acceptance Checklist
Prepare a busbar machine trial with material identification, drawing tolerances, hole and bend measurements, complete-cycle timing and a documented acceptance record.
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Laser vs Mechanical vs Thermal Wire Stripping: Which Process Fits?
Compare laser, blade and thermal wire stripping by insulation, conductor protection, strip geometry and sample evidence before choosing equipment.
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Crimp Force Monitoring vs Pull Testing, Crimp Height and Cross-Section
Build a crimp quality plan that combines force monitoring, pull testing, crimp-height measurement and cross-section analysis without confusing their limits.
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Braid Brushing vs Wire Untwisting: Choose the Right Cable Preparation Process
Separate braid opening, shield cutting, fold-back and wire-pair untwisting. Choose equipment from the finished cable end and connector requirements.
Read engineering guide βSelection guide
Spiral Cable Production: Winding, Heat Setting, Cooling and Reverse Winding
Plan a retractile cable process around winding, heat setting, cooling and finishing. Define coil dimensions and accepted shift output before buying machines.
Read engineering guide βSelection guide
Wire Processing Machine Sample Trial and Acceptance Checklist
Prepare wire samples, drawings and acceptance criteria for a useful machine trial. Record quality, accepted output and changeover without relying on a demo clip.
Read engineering guide βSelection guide
How to Choose a Wire Cutting and Stripping Machine
Select a wire cutting and stripping machine by conductor size, cable construction, strip geometry, length tolerance, batch size and downstream process.
Read engineering guide βSelection guide
How to Choose a Terminal Crimping Machine
Choose a terminal crimping machine by terminal presentation, wire range, applicator standard, required process steps, inspection method and production mix.
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Automatic vs Semi-Automatic Wire Processing Equipment
Compare automatic lines and semi-automatic wire-processing cells using batch size, changeover, process integration, inspection and labor content.
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How to Choose a Cable Coiling and Winding Machine
Choose cable coiling equipment by cable construction, finished coil geometry, length control, binding method, product handling and batch mix.
Read engineering guide βSelection guide
How to Choose a Wire Harness Taping Machine
Choose harness taping equipment by harness geometry, tape material, overlap, branch handling, wrap length, tension control and production mix.
Read engineering guide βSelection guide
How to Choose a Coaxial Cable Stripping Machine
Choose a coaxial cable stripping machine by layer construction, cable diameter, strip sequence, cut-depth control, end geometry and production architecture.
Read engineering guide βSelection guide
How to Choose a Wire Twisting and Tinning Machine
Choose wire twisting and tinning equipment by conductor construction, strip condition, tinning specification, flux control, finished-end geometry and automation level.
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How to Choose Heat Shrink Processing Equipment
Choose heat shrink equipment by sleeve material, recovered dimensions, adhesive requirement, harness geometry, heating method, takt time and validation plan.
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How to Choose Wire Harness Testing Equipment
Select harness testing equipment by test points, two-wire or four-wire resistance measurement, insulation and withstand limits, fixtures and inspection scope.
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How to Choose an Ultrasonic Wire Welding Machine
Choose ultrasonic wire welding equipment by conductor material, gathered cross-section, splice geometry, weld power, tooling, recipe control and acceptance testing.
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How to Choose a Tube and Pipe Cutting Machine
Choose tube and pipe cutting equipment by material, diameter, wall thickness, rigidity, cut mechanism, tolerance, end quality and chip-control requirements.
Read engineering guide βSelection guide
How to Choose a Wire Prefeeder and Pay-Off System
Choose a wire prefeeder or pay-off system by reel mass, line speed, acceleration, allowable tension, accumulation, dereeling control and downstream interface.
Read engineering guide βTroubleshooting guides
Start from the failure pattern, isolate one variable and verify the correction against written acceptance criteria.
Troubleshooting guide
Soft Hose Cutting: Control Stretch, Length and Cut Ends
Control soft-hose cut length by checking relaxation, reel drag, feeding and measurement. Assess open bore and cut quality alongside length.
Read engineering guide βTroubleshooting guide
Wire Seal Insertion Defects: Position, Damage and Part Fit
Diagnose rolled, torn, missing or misplaced wire seals by separating part fit, feeding, insertion and crimping checks.
Read engineering guide βTroubleshooting guide
Terminal Back-Out After Housing Insertion: What to Check
Find why a crimped terminal backs out of its connector housing. Check part matching, orientation, crimp shape, primary retention and secondary locks.
Read engineering guide βTroubleshooting guide
Busbar Punching, Shearing and Bending Defects: What to Check
Troubleshoot copper busbar burrs, hole-position errors, bend springback and surface marks with a controlled inspection sequence and drawing-based acceptance.
Read engineering guide βTroubleshooting guide
Wire Stripping Defects: Causes and Corrective Actions
Diagnose conductor nicks, incomplete strips, pulled strands, insulation stretch, length variation and feed marks in wire stripping operations.
Read engineering guide βTroubleshooting guide
Terminal Crimp Defects: Causes, Inspection and Corrective Actions
Troubleshoot low pull force, incorrect crimp height, strand loss, bellmouth defects, insulation support problems and inconsistent terminal feeding.
Read engineering guide βTroubleshooting guide
Wire Tinning Defects: Causes and Process Adjustments
Diagnose poor solder wetting, excessive wicking, solder bridges, uneven tin length, oxidation and strand deformation in wire tinning.
Read engineering guide βTroubleshooting guide
Cable Coiling Defects: Causes and Corrective Actions
Troubleshoot inconsistent coil diameter, crossed loops, stored twist, unstable lead length, loose binding and cable surface damage.
Read engineering guide βTroubleshooting guide
Wire Harness Taping Defects: Causes and Corrective Actions
Troubleshoot tape gaps, excessive overlap, wrinkles, lifted edges, bundle deformation, tension variation and unstable start or finish positions.
Read engineering guide βTroubleshooting guide
Coaxial Cable Stripping Defects: Causes and Corrective Actions
Troubleshoot cut braid strands, torn foil, marked dielectric, nicked centre conductors, incomplete pull-off and inconsistent strip length.
Read engineering guide βTroubleshooting guide
Heat Shrink Defects: Causes and Corrective Actions
Troubleshoot incomplete recovery, wrinkles, splits, scorching, sleeve movement, trapped air, uneven adhesive flow and heat damage.
Read engineering guide βTroubleshooting guide
Wire Harness Electrical Test Failures: Causes and Corrective Actions
Diagnose open circuits, shorts, high resistance, insulation failures, intermittent contacts, wrong cavity insertion and unstable harness test fixtures.
Read engineering guide βTroubleshooting guide
Ultrasonic Wire Welding Defects: Causes and Corrective Actions
Troubleshoot weak wire splices, cut strands, excessive flash, incomplete bonding, unstable weld energy, tool marking and conductor contamination.
Read engineering guide βTroubleshooting guide
Wire Soldering Defects: Causes and Corrective Actions
Troubleshoot non-wetting, excessive solder wicking, bridging, burnt insulation, unstable tinning depth, residue and contaminated wire solder joints.
Read engineering guide βTroubleshooting guide
Tube Cutting Defects: Causes and Corrective Actions
Troubleshoot angled cuts, crushed tube, burrs, stringing, length drift, corrugated-tube splitting errors and feed slippage.
Read engineering guide βTroubleshooting guide
Wire Feeding Problems: Causes and Corrective Actions
Troubleshoot cable tension spikes, reel overrun, loops, jerking, twist, feed slip, encoder mismatch and downstream cut-length variation.
Read engineering guide βTroubleshooting guide
Will a Cut-and-Strip Machine Nick 22β26 AWG Strands? Cutter Diameter, Blade Sets and a Sample Trial
Why a machine that lists AWG 32 can still take strands off 22 AWG, what 'cutter diameter as a number' changes, and how to test a stable zone on your own wire before you write a procedure.
Read engineering guide βTroubleshooting guide
Minimum Strip Length: The Number Most Machine Specifications Leave Out
How to specify minimum strip length, distinguish a programmable setting from an achieved result, and verify the required preparation against the terminal drawing.
Read engineering guide βTroubleshooting guide
Cut Lengths Drifting on a Full Spool: Pay-Off Tension, Straightener Bearings and Misfeed
Why a cut-and-strip machine that held length on a loose coil walks 10β20 mm once a heavy reel goes on, how misfeed detection works, and how to check reel tension, straighteners, feed grip and encoder calibration.
Read engineering guide βTroubleshooting guide
Why the Same AWG Is Not the Same Crimp Die: Matching the Applicator to Your Terminal Before You Buy the Press
Two bags of terminals marked 22 AWG can need different dies. What decides the match β barrel shape, insulation crimp, tab geometry β how to send terminals for a die fit, and how many crimps a year justify a press instead of a hand tool.
Read engineering guide βTroubleshooting guide
Ferrule Crimping: Strip Length, Terminal Fit and Chain-Fed vs Loose-Fed Machines
Compare chain-fed and loose-ferrule crimping machines by wire preparation, changeover, terminal fit and batch output. Check WM-3243 and WM-3246 specifications.
Read engineering guide βTroubleshooting guide
What Arrives in the Crate: Voltage, Interface Language, Wear Parts and the First Hour
Delivery checks cover the supply voltage, interface language, transport condition, operating manual and replacement wear parts. What we set before shipment, and what to check in the first hour.
Read engineering guide βContinue from process to evidence
See complete production sequences in our application pages and evidence-controlled results in the case library.